Surface pre-processing techniques: Choice, testing, and benchmarking

Surface pre-processing techniques: Choice, testing, and benchmarking

Pre-processed galvanized sheets by means of blasting in vacuum
© Fraunhofer IWS Dresden
Pre-processed galvanized sheets by means of blasting in vacuum
Double rotation nozzles for large area atmospheric pressure plasma processing
© Fraunhofer IWS Dresden
Double rotation nozzles for large area atmospheric pressure plasma processing
Plasma pre-processed thermoplastic fiber composite structures
© Fraunhofer IWS Dresden
Plasma pre-processed thermoplastic fiber composite structures

To produce adhesive bonding joints, sufficient adhesion of the joined partners must be provided. To guarantee adhesion on real parts, surfaces must be pre-treated. In this process, adhesion is improved, and corrosion inhibiting coatings can be produced.
 

Competences and system technology

Mechanical methods:

  • Sandblasting and particle blasting in vacuum
  • Coating sandblasting SACO® for silication of joining part surfaces

Chemical methods:

  • Flame pyrolysis to apply coupling agent coatings or nanostructured SiOx coatings
  • Atmospheric pressure  – plasma processing for fine cleaning, activation and separation of coupling agent layers (plasma polymerization)

Laser-based techniques:

  • Near-net-surface shape material removal and remelting with pulsed laser beam sources from UV to IR wavelength ranges (laser-micro structuring)
  • Generation of periodic structures by means of the DLIP technology
  • Large-surface structuring with cw beam sources (laser macro structuring)